Data PlatformsHybrid — on-premises + cloud

Industrial AI: Real-Time Manufacturing Data Platform

Designed a data platform for a large-scale manufacturing client so industrial and machine data could support real-time and near-real-time AI and analytics workloads — spanning on-prem plant systems and cloud services in one coherent architecture.

Client type
Large-scale manufacturing
Engagement
Data platform design & delivery
Themes
Industrial AI · Real-time telemetry · Hybrid architecture

The challenge

Manufacturing environments generate high-volume telemetry and operational data, but it rarely lives in one place.

  • Plant-floor and on-prem systems that cannot simply “move everything to the cloud”
  • Cloud analytics and AI aspirations that need timely, reliable data
  • Mixed latency needs — control-adjacent real-time versus batch reporting
  • Governance, residency, and operational constraints typical of industrial estates

What BlackPotato did

  • Architecture design for a large-scale manufacturing data platform across on-prem and cloud
  • Defined patterns for ingesting and processing real-time manufacturing and machine data
  • Aligned platform topology to industrial constraints — what stays local versus what lands in cloud
  • Shaped the platform so downstream Industrial AI and analytics could consume consistent, operable data paths
  • Emphasized operability: pipelines and stores that plant and cloud teams can run in production

Architecture posture

Layer
Approach
Edge / on-prem
Plant-proximate collection and processing where residency or latency demands it
Cloud
Elastic analytics, AI feature paths, and shared services where appropriate
Integration
Controlled hybrid links — not a single fragile “dump to cloud” pipe
Consumers
Real-time monitors, industrial AI models, and operational analytics

Outcomes

  • A clear hybrid blueprint for manufacturing data at scale
  • Platform design aligned to Industrial AI and real-time use cases
  • Reduced ambiguity between on-prem ops and cloud data/AI teams

Building something similar?

Tell us about your workload — hybrid estates, streaming platforms, or private knowledge systems.

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